MGF TORQUE SETTING VALUES
ENGINE |
|
Camshaft cover, bolts |
9 Nm * |
Camshaft Cover Plate |
|
(except MPi MEMS3 2000MY on |
|
and VVC MEMS3 2001 MY on) |
5 Nm |
Camshaft Cover Plate |
|
(MPi MEMS3 2000MY on |
|
and VVC MEMS3 2001 MY on) |
10 Nm |
Camshaft gear bolt |
|
8 mm bolts |
33 Nm |
10 mm bolts |
65 Nm |
Crankshaft pulley bolt |
205 Nm |
Cylinder head bolts, tighten progressively |
|
1st stage |
20 Nm * |
2nd stage |
180° * |
3rd stage |
180° * |
Dipstick/filler tube mounting bracket |
10 Nm |
Engine harness to oil pump bolt |
10 Nm |
Flywheel to crankshaft bolts |
85 Nm * |
Flywheel cover plate |
9 Nm |
Lifting bracket |
9 Nm |
Oil pressure relief valve sealing plug |
25 Nm |
Oil pressure switch |
12 Nm |
Oil pump to cylinder block bolts |
10 Nm + |
Sump bolts |
25 Nm * |
Sump to gearbox, bolts |
45 Nm |
Sump drain plug |
25 Nm |
Tensioner pulley backplate bolt - Manual |
|
timing belt tensioner |
10 Nm |
Tensioner pulley Alien screw - Manual |
|
timing belt tensioner |
45 Nm |
Timing belt tensioner bolt - Automatic |
|
Timing belt tensioner |
25 Nm + |
Timing belt, front top cover |
9 Nm |
Timing belt, front lower cover |
9 Nm |
Timing belt, rear cover to coolant pump |
10 Nm |
Timing belt rear cover upper bolts |
9 Nm |
Torsion damper to flywheel |
22 Nm * |
NB: Tighten in sequence
+ New Patchlok bolt must be fitted.
ENGINE MOUNTINGS |
|
Bridge bracket assembly to upper tie bar |
88 Nm |
Bridge bracket to RH mounting bracket |
155 Nm |
Buttress LH to subframe |
45 Nm |
Engine LH mounting to bracket bolts |
45 Nm |
Engine LH mounting bracket to gearbox bolts |
|
(manual gearbox models) |
45 Nm |
Engine LH mounting centre bolt |
|
(manual gearbox models) |
82 Nm |
Gearbox mounting to RH buttress nut and bolt |
|
(EM-CVT only) |
82 Nm |
LH mounting to engine |
45 Nm |
LH mounting to gearbox screws (EM-CVT only) |
48 Nm |
LH mounting to LH upper longitudinal |
80 Nm |
Lower RH mounting bracket to engine |
60 Nm |
Lower tie bar to rear subframe |
100 Nm |
Lower tie bar to sump bracket |
100 Nm |
Rear engine steady to bracket on sump |
85 Nm |
Rear engine steady to subframe |
85 Nm |
Rear mount to subframe bolts |
85 Nm |
Rear mount to sump |
80 Nm |
RH buttress to subframe |
45 Nm |
RH mounting to buttress |
82 Nm |
RH mounting to RH upper longitudinal |
45 Nm |
Upper RH mounting bracket to engine |
60 Nm |
Upper tie bar to RH upper longitudinal |
88 Nm |
MODULAR ENGINE MANAGEMENT SYSTEM - MEMS |
|
Air cleaner mounting bracket |
10 Nm |
Camshaft position sensor - VVC and MEMS 3 |
6 Nm |
Crankshaft position sensor |
6 Nm |
Distributor cap screws |
2 Nm |
ECM bracket bolts |
8 Nm |
Engine coolant temperature sensor |
6 Nm |
Fuel filter to bracket |
10 Nm |
Fuel filter, inlet and outlet union |
30 Nm |
Fuel pipe bracket to body |
10 Nm |
Fuel pump cover bolts |
|
Up to 2001 MY |
17 Nm |
2001 MY on |
10 Nm |
Fuel pump locking ring |
|
Up to 2001 MY |
45 Nm |
2001 MY on |
35 Nm |
Fuel rail to inlet manifold |
10 Nm |
Fuel rail to fuel feed pipe |
8 Nm |
H02 Sensor MEMS 1.9 and 2J |
55 Nm |
H02 Sensors MEMS 3 (pre and post catalyst) |
55 Nm |
ht lead cover screws |
|
(MPi MEMS 1.9 & VVC 2J) |
2Nm |
Hydraulic Control Unit Solenoid nuts (VVC) |
12 Nm |
Idle air control valve |
1.5 Nm |
Ignition coil bracket to engine |
25 Nm |
Ignition coil bolt - MPi MEMS 1.9 |
9 Nm |
Ignition coil bolt - VVC MEMS 2J |
25 Nm |
Ignition coil bolts - MPi and VVC MEMS 3 |
8 Nm |
Ignition coil and ht lead cover bolts - MEMS 3 |
8 Nm |
Intake air temperature sensor |
7 Nm |
Manifold absolute pressure sensor |
|
VVC (up to 2000MY) and MEMS 3 |
9 Nm |
VVC (2001 MY on) |
3 Nm |
Oil temperature sensor - VVC |
15 Nm |
Resonator to body |
8 Nm |
Rotor arm to camshaft |
10 Nm |
Spark plugs |
|
MPi MEMS 1.9 |
25 Nm |
VVC MEMS3 |
25 Nm |
MPi MEMS3 |
27 Nm |
VVC MEMS3 |
27 Nm |
Throttle body |
7 Nm |
Throttle position sensor screws |
1.5 Nm |
CATALYTIC CONVERTER |
|
Catalyst overheat sensor |
30 Nm |
Catalytic converter to front pipe |
50 Nm |
Catalytic converter to silencer |
50 Nm |
FUELTANK |
|
Bulkhead closing panel |
9 Nm |
Filler hose to tank |
3 Nm |
Filler neck to wing |
3 Nm |
Fuel pump cover to body |
17 Nm |
Fuel pump lock ring |
45 Nm |
Fuel tank retaining strap |
10 Nm |
THROTTLE CABLE |
|
Throttle pedal to bulkhead fixing |
6 Nm |
Throttle pedal bracket to pedal box |
22 Nm |
COOLING |
|
Coolant pump to cylinder block |
10 Nm |
Coolant pump to timing belt rear cover |
10 Nm |
Coolant rail to cylinder block |
9 Nm |
Engine bay cooling fan to body |
9 Nm |
Expansion tank to mounting bracket |
5 Nm |
Radiator to fan motor |
3 Nm |
Thermostat housing cover |
9 Nm |
Thermostat housing to cylinder block |
9 Nm |
|
|
Bleed points |
|
Radiator bleed screw |
5 Nm |
Heater bleed screw |
7 Nm |
Radiator return line, bleed screw |
9 Nm |
MANIFOLD AND EXHAUST |
|
Alternator heat shield |
9 Nm |
Catalyst to silencer |
50 Nm |
Coolant hose heat shield |
9 Nm |
Exhaust manifold heat shield |
|
top bolt |
25 Nm |
bottom bolt |
10 Nm |
Exhaust manifold to cylinder head |
45 Nm * |
Exhaust manifold to front pipe flange nuts |
50 Nm |
Exhaust mountings to body |
25 Nm |
Inlet manifold to cylinder head nuts and bolts |
|
MPi |
17 Nm * |
VVC |
25 Nm * |
Inlet manifold support bracket – VVC |
25 Nm |
Inlet manifold to manifold chamber – VVC |
25 Nm |
Silencer clamp, nut |
30 Nm |
Silencer clamp to flange studs |
50 Nm |
Silencer RH mounting bracket |
15 Nm |
Silencer heat shield |
10 Nm |
Stepper motor to inlet manifold |
1.5 Nm |
Throttle housing to manifold chamber - VVC |
9 Nm |
NB: * Tighten in sequence
CLUTCH |
|
Clutch damper to bracket (VVC only) |
15 Nm |
Master cylinder to pedal box |
25 Nm |
Master cylinder pipe union |
18 Nm |
Pressure plate to flywheel |
25 Nm * |
Slave cylinder to mounting bracket |
25 Nm |
Slave cylinder pipe union 1 |
18 Nm |
Slave cylinder bleed screw |
7 Nm |
NB: * Tighten in sequence
MANUAL GEARBOX |
|
Drain plug |
45 Nm |
Filler plug |
35 Nm |
Flywheel closing panel |
80 Nm |
Gear lever assembly to body |
9 Nm |
Gearbox to engine |
80 Nm |
Gearbox to sump |
45 Nm |
Selector cable abutment bracket to gearbox |
|
lower bracket |
45 Nm |
Speedometer cable to gearbox (up to 2000MY) |
1O Nm |
Road speed transducer (from 2000MY) |
12 Nm |
STEPTRONIC (EM-CVT) GEARBOX |
|
Connecting rod to selector lever nut |
6 Nm |
Differential speed sensor |
9 Nm |
Dipstick tube retaining bolt |
25 Nm |
Drain plug |
30 Nm |
Fluid cooler pipe clamp bolt |
1O Nm |
Fluid cooler pipe to cooler bolt |
1O Nm |
Fluid cooler unions |
14 Nm |
Fluid pan bolts |
1O Nm * |
Fluid pump bolts |
1O Nm * |
Flywheel closing panel bolts |
9 Nm |
Gear selector lever assembly to body |
1O Nm |
Gear shaft speed sensor retaining bolt |
9 Nm |
Gearbox to engine |
80 Nm |
Gearbox mounting to gearbox |
48 Nm |
Hydraulic control unit mounting bolts |
10 Nm |
Lever to support bracket bolts |
10 Nm |
Park/Neutral switch |
12 Nm |
Park solenoid bolts |
15 Nm |
Pitot chamber bolts |
1O Nm |
Primary bearing nut |
180 Nm |
Primary cover bolts |
1O Nm |
Ratio control motor harness connector nut |
9 Nm |
Road speed transducer retaining bolt |
12 Nm |
Secondary cover bolts |
1O Nm |
Selector cable bracket to gearbox |
25 Nm |
Selector quadrant detent lever bolt |
1O Nm |
Selector valve bolts |
10 Nm |
Sequential gear change microswitch bolts |
12 Nm |
Shift lock solenoid |
15 Nm |
Speed Sensor |
9 Nm |
Starter/inhibitor/Reverse switch |
12 Nm |
Valve body bolts |
1O Nm + |
NB: * Tighten in sequence
+ Fit new bolts/nuts
DRIVE SHAFTS |
|
Drive shaft nut |
210 Nm, stake nut |
STEERING |
|
EPAS ECU to bracket |
10 Nm |
EPAS ECU bracket to fascia rail |
25 Nm |
Ignition lock to steering column |
Shear bolts |
Pinion cover |
8 Nm |
Steering rack clamp |
22 Nm |
Steering rack'U' bolt |
22 Nm |
Steering rack to intermediate shaft |
22 Nm |
Steering column to intermediate shaft |
22 Nm |
Steering column mounting brackets |
22 Nm |
Steering wheel to column |
|
Up to 2001 My |
50 Nm |
2001 MY on |
63 Nm |
Track-rod end to steering arm |
30 Nm |
Track-rod end lock nut |
50 Nm |
Universal joint to steering rack pinion |
20 Nm |
SUSPENSION |
|
Front Suspension |
|
Anti-roll bar clamp bracket |
22 Nm |
Anti-roll bar link |
35 Nm ** |
Damper upper mounting |
37 Nm |
Damper lower mounting |
45 Nm ** |
Hub nut |
210 Nm |
Hydragas unit retaining plate |
25 Nm |
Hydragas pipe, unions |
20 Nm |
Lower arm to subframe |
85 Nm ** |
Lower ball joint nut |
45 Nm |
Lower ball joint to lower arm |
40 Nm |
Upper arm pivot shaft retaining plate |
10 Nm |
Upper arm pivot shaft |
74 Nm |
Upper ball joint nut |
54 Nm |
Upper ball joint to hub |
105 Nm |
|
|
Rear Suspension |
|
Anti-roll bar bracket to hub |
45 Nm |
Anti-roll bar to mounting bracket |
13 Nm ** |
Anti-roll bar to link |
35 Nm ** |
Damper upper mounting |
50 Nm |
Damper lower mounting to upper arms |
45 Nm ** |
Hydragas unit retaining plate |
25 Nm |
Hydragas pipe, unions |
20 Nm |
Lower arm to hub |
100 Nm ** |
Lower arm to subframe |
85 Nm ** |
Track control arm adjuster |
50 Nm |
Track control arm to hub |
30 Nm |
Track control arm to subframe |
80 Nm |
Tie bar to subframe |
45 Nm ** |
Tie bar to lower arm |
80 Nm ** |
Upper arm pivot shaft retaining plate |
10 Nm |
Upper arm pivot shaft |
74 Nm |
Upper ball joint nut |
54 Nm |
Upper ball joint to hub |
105 Nm |
NB: ** Tighten with suspension at nominal trim height
Front Subframe |
|
Clamp plate to subframe |
26 Nm |
Crush member to subframe |
45 Nm |
Front mounting to body |
30 Nm |
Front mounting to subframe |
100 Nm |
Rear mounting to body |
45 Nm |
Rear mounting to subframe |
100 Nm |
|
|
Rear Subframe |
|
Clamp plate to subframe |
26 Nm |
Front mounting to body |
30 Nm |
Front mounting to subframe |
100 Nm |
Rear mounting to body |
45 Nm |
Rear mounting to subframe |
100 Nm |
LH & RH upper longitudinal bolts |
45 Nm |
|
|
Wheel Nuts |
|
Alloy wheel, nuts |
70 Nm * |
Spare wheel, nuts |
70 Nm * |
NB: * Tighten in sequence
BRAKES |
|
ABS ECU to modulator |
8 Nm |
ABS ECU to mounting spigot |
15 Nm |
ABS hydraulic modulator to bracket |
10 Nm |
ABS sensor bolts |
10 Nm |
Master cylinder to servo |
20 Nm |
Master cylinder to pipe union |
14 Nm |
Pedal box mounting bracket to top plate nuts and |
|
bolts |
22 Nm |
Pedal box mounting bracket to bulkhead bolts |
22 Nm |
Pedal crosstube bracket to bulkhead nut |
22 Nm |
Pedal pivot shaft to pedal box end bracket nut |
22 Nm |
Proportioning valve to body |
10 Nm |
Proportioning valve to pipe union |
14 Nm |
Servo to bracket |
20 Nm |
Servo bracket to body |
20 Nm |
Servo bracket to body bracket |
30 Nm |
|
|
Front Brakes |
|
ABS speed sensor to hub |
10 Nm |
Bleed nipple |
10 Nm |
Brake pipe unions |
14 Nm |
Caliper body to carrier guide pin |
45 Nm |
Caliper carrier to hub |
85 Nm |
Disc to drive flange |
7 Nm |
Hose to calliper |
35 Nm |
Hose to upper arm bracket |
45 Nm |
|
|
Rear Brakes |
|
ABS speed sensor to hub |
10 Nm |
Bleed nipple |
10 Nm |
Brake pipe unions |
14 Nm |
Caliper to hub |
85 Nm |
Caliper body to carrier guide pin |
45 Nm |
Disc to drive flange |
7 Nm |
Hose to caliper |
35 Nm |
Hose to upper arm bracket |
45 Nm |
|
|
Handbrake |
|
Handbrake lever bracket to body |
25 Nm |
Handbrake assembly to bracket |
25 Nm |
Handbrake abutment bracket to mounting bracket |
25 Nm |
Handbrake cable to luggage bay bulk head |
10 Nm |
SUPPLEMENTARY RESTRAINT SYSTEM |
|
SRS DCU bracket to body |
10 Nm |
SRS DCU to bracket |
10 Nm |
|
|
Airbags |
|
Passenger airbag to fascia bracket |
8 Nm |
Drivers airbag to steering wheel |
8 Nm |
Passenger airbag module bracket to fascia |
9 Nm |
|
|
Seat Belts |
|
Seat belt assembly to body |
35 Nm |
Seat belt assembly to seat |
30 Nm |
Seat belt pre-tensioner to seat |
45 Nm |
BODY |
|
'A' post trim |
6 Nm |
Crossmember to floorpan |
22 Nm |
Header trim |
6 Nm |
Headlamp to body |
6 Nm |
Underbelly panel |
22 Nm |
|
|
Bonnet |
|
Bonnet locking platform |
10 Nm |
Bonnet to hinges |
9 Nm |
Bonnet lock plate to body |
25 Nm |
Bonnet release lever to bulkhead |
9 Nm |
|
|
Boot |
|
Boot lid to hinges |
9 Nm |
Boot lid striker to body |
10 Nm |
|
10 Nm |
|
|
Bumpers |
|
Crash can to body |
25 Nm |
Front bumper armature to body |
25 Nm |
Front bumper valance to bumper armature |
25 Nm |
Front bumper to crash can |
25 Nm |
Rear bumper armature to body |
22 Nm |
Rear bumper valance to armature |
25 Nm |
|
|
Doors |
|
Door finishers |
10 Nm |
Door glass regulator to door |
7 Nm |
Door handle to door |
2.5 Nm |
Door striker screws |
18 Nm |
Latch assembly to door |
5 Nm |
HOOD |
|
Soft Top |
|
Hood frame hinge to body |
45 Nm |
Hood catch to header rail |
20 Nm |
Hood header strikers |
6 Nm |
Hard Top |
|
Front top catch to hard top |
10 Nm |
SEATS |
|
Seat runners |
45 Nm |
Squab frame to cushion frame |
45 Nm |
HEATING AND VENTILATION |
|
Fascia rail support bracket |
10 Nm |
Heater mountings |
10 Nm |
Intake duct to body |
10 Nm |
AIR CONDITIONING |
|
Compressor |
|
Compressor to mounting bracket |
45 Nm |
Compressor to pipe union |
25 Nm |
|
|
Condenser |
|
Mounting bracket to striker plate panel |
17 Nm |
Air conditioning pipe to condenser |
5 Nm |
|
|
Evaporator |
|
Evaporator to heater - clamp |
3 Nm |
Evaporator to lower dash panel |
9 Nm |
|
|
Receiver Drier |
|
Air conditioning pipe to receiver dder |
5 Nm |
|
|
Thermostatic Expansion Valve |
|
Evaporator pipe clamp to expansion valve |
5 Nm |
Evaporator pipe, bracket |
7 Nm |
|
|
Trinary switch |
10 Nm |
|
|
WIPERS AND WASHERS |
|
Wiper arm to spindle |
20 Nm |
Motor and linkage assembly to scuttle |
10 Nm |
Motor to linkage bracket |
12 Nm |
Crank to motor spindle |
18 Nm |
ELECTRICAL |
|
Aerial locking nut |
3 Nm |
Alarm ECU |
4 Nm |
Alternator to pulley |
25 Nm |
Alternator to engine mounting clamp bolts |
45 Nm |
Alternator adjustment tensioner bracket bolts |
25 Nm |
Alternator tensioner pulley nut (A/C models only) |
25 Nm |
Central locking motor to door |
5 Nm |
Fusebox to body |
10 Nm |
EPAS ECU to mounting |
10 Nm |
Headlamp lower retaining bolts |
6 Nm |
Headlamp upper retaining bolts |
6 Nm |
Horn to valance |
8 Nm |
Starter motor securing bolts |
80 Nm |
Tail Lamp to body |
2 Nm |
INSTRUMENTS |
|
Speedometer cable to gearbox union |
19 Nm |