MGF TORQUE SETTING VALUES

                    

 

ENGINE

 

Camshaft cover, bolts

 9 Nm *

Camshaft Cover Plate

 

   (except MPi MEMS3 2000MY on

 

   and VVC MEMS3 2001 MY on)        

5 Nm

Camshaft Cover Plate

 

   (MPi MEMS3 2000MY on

 

   and VVC MEMS3 2001 MY on)      

10 Nm

Camshaft gear bolt

 

   8 mm bolts

33 Nm

   10 mm bolts

65 Nm

Crankshaft pulley bolt

205 Nm

Cylinder head bolts, tighten progressively

 

   1st stage

20 Nm *

   2nd stage

180° *

   3rd stage

180° *

Dipstick/filler tube mounting bracket

10 Nm

Engine harness to oil pump bolt

10 Nm

Flywheel to crankshaft bolts

85 Nm *

Flywheel cover plate

9 Nm

Lifting bracket

9 Nm

Oil pressure relief valve sealing plug

25 Nm

Oil pressure switch

12 Nm

Oil pump to cylinder block bolts

10 Nm +

Sump bolts

25 Nm *

Sump to gearbox, bolts

45 Nm

Sump drain plug

25 Nm

Tensioner pulley backplate bolt - Manual

 

   timing belt tensioner          

10 Nm

Tensioner pulley Alien screw - Manual

 

   timing belt tensioner          

45 Nm

Timing belt tensioner bolt - Automatic

 

Timing belt tensioner

25 Nm +

Timing belt, front top cover

9 Nm

Timing belt, front lower cover

9 Nm

Timing belt, rear cover to coolant pump

10 Nm

Timing belt rear cover upper bolts

9 Nm

Torsion damper to flywheel

22 Nm *   

               NB:     Tighten in sequence

                     + New Patchlok bolt must be fitted.

 

 

ENGINE MOUNTINGS

 

Bridge bracket assembly to upper tie bar

88 Nm

Bridge bracket to RH mounting bracket

155 Nm

Buttress LH to subframe

45 Nm

Engine LH mounting to bracket bolts

45 Nm

Engine LH mounting bracket to gearbox bolts

 

   (manual gearbox models)     

45 Nm

Engine LH mounting centre bolt

 

   (manual gearbox models)     

82 Nm

Gearbox mounting to RH buttress nut and bolt

 

   (EM-CVT only)       

82 Nm

LH mounting to engine

45 Nm

LH mounting to gearbox screws (EM-CVT only)

48 Nm

LH mounting to LH upper longitudinal

80 Nm

Lower RH mounting bracket to engine

60 Nm

Lower tie bar to rear subframe

100 Nm

Lower tie bar to sump bracket

100 Nm

Rear engine steady to bracket on sump

85 Nm

Rear engine steady to subframe

85 Nm

Rear mount to subframe bolts

85 Nm

Rear mount to sump

80 Nm

RH buttress to subframe

45 Nm

RH mounting to buttress

82 Nm

RH mounting to RH upper longitudinal

45 Nm

Upper RH mounting bracket to engine

60 Nm

Upper tie bar to RH upper longitudinal

88 Nm

 

 

MODULAR ENGINE MANAGEMENT SYSTEM - MEMS

 

Air cleaner mounting bracket

10 Nm

Camshaft position sensor - VVC and MEMS 3

6 Nm

Crankshaft position sensor

6 Nm

Distributor cap screws

2 Nm

ECM bracket bolts

8 Nm

Engine coolant temperature sensor

6 Nm

Fuel filter to bracket

10 Nm

Fuel filter, inlet and outlet union

30 Nm

Fuel pipe bracket to body

10 Nm

Fuel pump cover bolts

 

   Up to 2001 MY

17 Nm

   2001 MY on

10 Nm

Fuel pump locking ring

 

   Up to 2001 MY

45 Nm

   2001 MY on

35 Nm

Fuel rail to inlet manifold

10 Nm

Fuel rail to fuel feed pipe

8 Nm

H02 Sensor MEMS 1.9 and 2J

55 Nm

H02 Sensors MEMS 3 (pre and post catalyst)

55 Nm

ht lead cover screws

 

   (MPi MEMS 1.9 & VVC 2J)         

2Nm

Hydraulic Control Unit Solenoid nuts (VVC)

12 Nm

Idle air control valve

1.5 Nm

Ignition coil bracket to engine

25 Nm

Ignition coil bolt - MPi MEMS 1.9

9 Nm

Ignition coil bolt - VVC MEMS 2J

25 Nm

Ignition coil bolts - MPi and VVC MEMS 3

8 Nm

Ignition coil and ht lead cover bolts - MEMS 3

8 Nm

Intake air temperature sensor

7 Nm

Manifold absolute pressure sensor

 

   VVC (up to 2000MY) and MEMS 3

9 Nm

   VVC (2001 MY on)

3 Nm

Oil temperature sensor - VVC

15 Nm

Resonator to body

8 Nm

Rotor arm to camshaft

10 Nm

Spark plugs

 

   MPi MEMS 1.9

25 Nm

   VVC MEMS3

25 Nm

   MPi MEMS3

27 Nm

   VVC MEMS3

27 Nm

Throttle body

7 Nm

Throttle position sensor screws

1.5 Nm

 

 

 

CATALYTIC CONVERTER

 

Catalyst overheat sensor

30 Nm

Catalytic converter to front pipe

50 Nm

Catalytic converter to silencer

50 Nm

 

 

FUELTANK

 

Bulkhead closing panel

9 Nm

Filler hose to tank

3 Nm

Filler neck to wing

3 Nm

Fuel pump cover to body

17 Nm

Fuel pump lock ring

45 Nm

Fuel tank retaining strap

10 Nm

 

 

THROTTLE CABLE

 

Throttle pedal to bulkhead fixing

6 Nm

Throttle pedal bracket to pedal box

22 Nm

 

 

 

                                                                                                   

COOLING

 

Coolant pump to cylinder block

10 Nm

Coolant pump to timing belt rear cover

10 Nm

Coolant rail to cylinder block

9 Nm

Engine bay cooling fan to body

9 Nm

Expansion tank to mounting bracket

5 Nm

Radiator to fan motor

3 Nm

Thermostat housing cover

9 Nm

Thermostat housing to cylinder block

9 Nm

 

 

Bleed points

 

Radiator bleed screw

5 Nm

Heater bleed screw

7 Nm

Radiator return line, bleed screw

9 Nm

 

 

 

MANIFOLD AND EXHAUST

 

Alternator heat shield

9 Nm

Catalyst to silencer

50 Nm

Coolant hose heat shield

9 Nm

Exhaust manifold heat shield

 

   top bolt            

25 Nm

   bottom bolt           

10 Nm

Exhaust manifold to cylinder head

45 Nm *

Exhaust manifold to front pipe flange nuts

50 Nm

Exhaust mountings to body

25 Nm

Inlet manifold to cylinder head nuts and bolts

 

   MPi             

17 Nm *

   VVC             

25 Nm *

Inlet manifold support bracket – VVC

25 Nm

Inlet manifold to manifold chamber – VVC

25 Nm

Silencer clamp, nut

30 Nm

Silencer clamp to flange studs

50 Nm

Silencer RH mounting bracket

15 Nm

Silencer heat shield

10 Nm

Stepper motor to inlet manifold

1.5 Nm

Throttle housing to manifold chamber - VVC

9 Nm

                     NB: * Tighten in sequence

 

 

 

CLUTCH

 

Clutch damper to bracket (VVC only)

15 Nm

Master cylinder to pedal box

25 Nm

Master cylinder pipe union

18 Nm

Pressure plate to flywheel

25 Nm *

Slave cylinder to mounting bracket

25 Nm

Slave cylinder pipe union   1

18 Nm

Slave cylinder bleed screw

7 Nm

                     NB: * Tighten in sequence

 

 

 

MANUAL GEARBOX

 

Drain plug

45 Nm

Filler plug

35 Nm

Flywheel closing panel

80 Nm

Gear lever assembly to body

9 Nm

Gearbox to engine

80 Nm

Gearbox to sump

45 Nm

Selector cable abutment bracket to gearbox

 

   lower bracket             

45 Nm

Speedometer cable to gearbox (up to 2000MY)

1O Nm

Road speed transducer (from 2000MY)

12 Nm

 

 

 

STEPTRONIC (EM-CVT) GEARBOX

 

Connecting rod to selector lever nut

6 Nm

Differential speed sensor

9 Nm

Dipstick tube retaining bolt

25 Nm

Drain plug

30 Nm

Fluid cooler pipe clamp bolt

1O Nm

Fluid cooler pipe to cooler bolt

1O Nm

Fluid cooler unions

14 Nm

Fluid pan bolts

1O Nm *

Fluid pump bolts

1O Nm *

Flywheel closing panel bolts

9 Nm

Gear selector lever assembly to body

1O Nm

Gear shaft speed sensor retaining bolt

9 Nm

Gearbox to engine

80 Nm

Gearbox mounting to gearbox

48 Nm

Hydraulic control unit mounting bolts

10 Nm

Lever to support bracket bolts

10 Nm

Park/Neutral switch

12 Nm

Park solenoid bolts

15 Nm

Pitot chamber bolts

1O Nm

Primary bearing nut

180 Nm

Primary cover bolts

1O Nm

Ratio control motor harness connector nut

9 Nm

Road speed transducer retaining bolt

12 Nm

Secondary cover bolts

1O Nm

Selector cable bracket to gearbox

25 Nm

Selector quadrant detent lever bolt

1O Nm

Selector valve bolts

10 Nm

Sequential gear change microswitch bolts

12 Nm

Shift lock solenoid

15 Nm

Speed Sensor

9 Nm

Starter/inhibitor/Reverse switch

12 Nm

Valve body bolts

1O Nm +

                   NB:   * Tighten in sequence

                         + Fit new bolts/nuts

 

 

DRIVE SHAFTS

 

Drive shaft nut

210 Nm, stake nut

 

STEERING

 

EPAS ECU to bracket

10 Nm

EPAS ECU bracket to fascia rail

25 Nm

Ignition lock to steering column

Shear bolts

Pinion cover

8 Nm

Steering rack clamp

22 Nm

Steering rack'U' bolt

22 Nm

Steering rack to intermediate shaft

22 Nm

Steering column to intermediate shaft

22 Nm

Steering column mounting brackets

22 Nm

Steering wheel to column

 

   Up to 2001 My

50 Nm

   2001 MY on

63 Nm

Track-rod end to steering arm

30 Nm

Track-rod end lock nut

50 Nm

Universal joint to steering rack pinion

20 Nm

 

 

 

SUSPENSION

 

Front Suspension

 

Anti-roll bar clamp bracket

22 Nm

Anti-roll bar link

35 Nm **

Damper upper mounting

37 Nm

Damper lower mounting

45 Nm **

Hub nut

210 Nm

Hydragas unit retaining plate

25 Nm

Hydragas pipe, unions

20 Nm

Lower arm to subframe

85 Nm **

Lower ball joint nut

45 Nm

Lower ball joint to lower arm

40 Nm

Upper arm pivot shaft retaining plate

10 Nm

Upper arm pivot shaft

74 Nm

Upper ball joint nut

54 Nm

Upper ball joint to hub

105 Nm

 

 

Rear Suspension

 

Anti-roll bar bracket to hub

45 Nm

Anti-roll bar to mounting bracket

13 Nm **

Anti-roll bar to link

35 Nm **

Damper upper mounting

50 Nm

Damper lower mounting to upper arms

45 Nm **

Hydragas unit retaining plate

25 Nm

Hydragas pipe, unions

20 Nm

Lower arm to hub

100 Nm **

Lower arm to subframe

85 Nm **

Track control arm adjuster

50 Nm

Track control arm to hub

30 Nm

Track control arm to subframe

80 Nm

Tie bar to subframe

45 Nm **

Tie bar to lower arm

80 Nm **

Upper arm pivot shaft retaining plate

10 Nm

Upper arm pivot shaft

74 Nm

Upper ball joint nut

54 Nm

Upper ball joint to hub

105 Nm

           NB: ** Tighten with suspension at nominal trim height

 

 

Front Subframe

 

Clamp plate to subframe

26 Nm

Crush member to subframe

45 Nm

Front mounting to body

30 Nm

Front mounting to subframe

100 Nm

Rear mounting to body

45 Nm

Rear mounting to subframe

100 Nm

 

 

Rear Subframe

 

Clamp plate to subframe

26 Nm

Front mounting to body

30 Nm

Front mounting to subframe

100 Nm

Rear mounting to body

45 Nm

Rear mounting to subframe

100 Nm

LH & RH upper longitudinal bolts

45 Nm

 

 

Wheel Nuts

 

Alloy wheel, nuts

70 Nm *

Spare wheel, nuts

70 Nm *

                        NB: * Tighten in sequence

 

 

 

BRAKES

 

ABS ECU to modulator

8 Nm

ABS ECU to mounting spigot

15 Nm

ABS hydraulic modulator to bracket

10 Nm

ABS sensor bolts

10 Nm

Master cylinder to servo

20 Nm

Master cylinder to pipe union

14 Nm

Pedal box mounting bracket to top plate nuts and

 

   bolts             

22 Nm

Pedal box mounting bracket to bulkhead bolts

22 Nm

Pedal crosstube bracket to bulkhead nut

22 Nm

Pedal pivot shaft to pedal box end bracket nut

22 Nm

Proportioning valve to body

10 Nm

Proportioning valve to pipe union

14 Nm

Servo to bracket

20 Nm

Servo bracket to body

20 Nm

Servo bracket to body bracket

30 Nm

 

 

Front Brakes

 

ABS speed sensor to hub

10 Nm

Bleed nipple

10 Nm

Brake pipe unions

14 Nm

Caliper body to carrier guide pin

45 Nm

Caliper carrier to hub

85 Nm

Disc to drive flange

7 Nm

Hose to calliper

35 Nm

Hose to upper arm bracket

45 Nm

 

 

Rear Brakes

 

ABS speed sensor to hub

10 Nm

Bleed nipple

10 Nm

Brake pipe unions

14 Nm

Caliper to hub

85 Nm

Caliper body to carrier guide pin

45 Nm

Disc to drive flange

7 Nm

Hose to caliper

35 Nm

Hose to upper arm bracket

45 Nm

 

 

Handbrake

 

Handbrake lever bracket to body

25 Nm

Handbrake assembly to bracket

25 Nm

Handbrake abutment bracket to mounting bracket

25 Nm

Handbrake cable to luggage bay bulk head

10 Nm

 

                                                                                                      

 

SUPPLEMENTARY RESTRAINT SYSTEM

 

SRS DCU bracket to body

10 Nm

SRS DCU to bracket

10 Nm

 

 

Airbags

 

Passenger airbag to fascia bracket

8 Nm

Drivers airbag to steering wheel

8 Nm

Passenger airbag module bracket to fascia

9 Nm

 

 

Seat Belts

 

Seat belt assembly to body

35 Nm

Seat belt assembly to seat

30 Nm

Seat belt pre-tensioner to seat

45 Nm

 

 

BODY

 

'A' post trim

6 Nm

Crossmember to floorpan

22 Nm

Header trim

6 Nm

Headlamp to body

6 Nm

Underbelly panel

22 Nm

 

 

Bonnet

 

Bonnet locking platform

10 Nm

Bonnet to hinges

9 Nm

Bonnet lock plate to body

25 Nm

Bonnet release lever to bulkhead

9 Nm

 

 

Boot

 

Boot lid to hinges

9 Nm

Boot lid striker to body

10 Nm

 

10 Nm

 

 

Bumpers

 

Crash can to body

25 Nm

Front bumper armature to body

25 Nm

Front bumper valance to bumper armature

25 Nm

Front bumper to crash can

25 Nm

Rear bumper armature to body

22 Nm

Rear bumper valance to armature

25 Nm

 

 

Doors

 

Door finishers

10 Nm

Door glass regulator to door

7 Nm

Door handle to door

2.5 Nm

Door striker screws

18 Nm

Latch assembly to door

5 Nm

 

 

HOOD

 

Soft Top

 

Hood frame hinge to body

45 Nm

Hood catch to header rail

20 Nm

Hood header strikers

6 Nm

Hard Top

 

Front top catch to hard top

10 Nm

 

 

SEATS

 

Seat runners

45 Nm

Squab frame to cushion frame

45 Nm

 

 

HEATING AND VENTILATION

 

Fascia rail support bracket

10 Nm

Heater mountings

10 Nm

Intake duct to body

10 Nm

 

 

AIR CONDITIONING

 

Compressor

 

Compressor to mounting bracket

45 Nm

Compressor to pipe union

25 Nm

 

 

Condenser

 

Mounting bracket to striker plate panel

17 Nm

Air conditioning pipe to condenser

5 Nm

 

 

Evaporator

 

Evaporator to heater - clamp

3 Nm

Evaporator to lower dash panel

9 Nm

 

 

Receiver Drier

 

Air conditioning pipe to receiver dder

5 Nm

 

 

Thermostatic Expansion Valve

 

Evaporator pipe clamp to expansion valve

5 Nm

Evaporator pipe, bracket

7 Nm

 

 

Trinary switch

10 Nm

 

 

 

 

WIPERS AND WASHERS

 

Wiper arm to spindle

20 Nm

Motor and linkage assembly to scuttle

10 Nm

Motor to linkage bracket

12 Nm

Crank to motor spindle

18 Nm

 

 

 

ELECTRICAL

 

Aerial locking nut

3 Nm

Alarm ECU

4 Nm

Alternator to pulley

25 Nm

Alternator to engine mounting clamp bolts

45 Nm

Alternator adjustment tensioner bracket bolts

25 Nm

Alternator tensioner pulley nut (A/C models only)

25 Nm

Central locking motor to door

5 Nm

Fusebox to body

10 Nm

EPAS ECU to mounting

10 Nm

Headlamp lower retaining bolts

6 Nm

Headlamp upper retaining bolts

6 Nm

Horn to valance

8 Nm

Starter motor securing bolts

80 Nm

Tail Lamp to body

2 Nm

 

 

INSTRUMENTS

 

Speedometer cable to gearbox union

19 Nm